Tools&mold ultra-dura ion plating machine

Tools&mold ultra-dura pvd ion plating machine is designed for the tools, knives, moulds to coat super hard protective film. It can coat TiN、TiC、TiCN、TiAlN、TiAlCN、TiCrN、TiCrCN、TiAlCrN、multi-layer ultra-hard film etc. 

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Tools&mold ultra-dura ion plating machinedesigned for hard and super hard protective coatings on tools, cutter and mould. The vacuum sealing of chamber and the interior design and material of moving parts are under consideration of high-temperature bear, assembling high efficiency roundness arc evaporation source or rectangular flat arc evaporation source. We can also install hollow cathode gun and impact resistance bias power supply, to ensure the density and reactivity of plasma, increase the compactness and adhesion of coatings. Substrates can be three-dimensional motion, to enhance the uniform of coating. The full automatic control processing is steady and perfect.

It can deposit TiN,TiC,TiCN,TiAlCN,TiCrN,TiCrCN,TiAlCrN, multilayer super hard coatings, which is used in precision mould industry(dies, shear mould, standard mould and moulding mould etc), tool industry(drill, hard alloy, milling cutter, broaches, screw tap and gear cutter etc .) and automobile industry(piston, piston rings and alloy wheels etc.).

Cutters, tools PVD coating properties:

Material
 Thickness (μm)
Micro Hardness HV0.05 
Friction Ratio
Usage Temperature(℃)
Deposition Temperature(℃)
 Color
AlCrN
2 - 4
3000
0.55
1050
450 - 500
 Gray
AlTiN/TiSiN
2 - 4
3500
0.4
1100
450 - 550
Copper
AlTiN
2 - 4
3500
0.6
850
450 - 550
Dark blue
AlTiCrN
2 - 4
3200
0.55
850
450 - 550
Silver
t-aC
0.5 - 2
5000
0.15
750
300
 Dark gray
TiN
2 - 4
2800
0.5
500
450 - 550
Gold
TiCN
1 - 3
3000
0.2
300
450 - 550
Steel gray 
TiCrN
2 - 4
2200
0.55
600
450 - 550
Gray
TiAlCrN
2 - 4
1800 - 3000
0.6
800
450 - 550
Gray
TiAlN
2 - 4
3200
0.6
800
450 - 550
Gray
TiAlCN
2 - 4
2800
0.4
700
450 - 550
Gray
CrN
3 - 5
2300
0.55
700
450 - 550
Gray
a-C:H:W + a-C:H
1.5 - 3
2800
0.15
300
200
Dark gray
B4C
1 - 2
3400
0.55
800
200
Black
ZrN
2 - 4
2600
0.55
500
300
Gold
Ti(C,N) + MoS2
2 - 4
2000
0.03
500
450
Black

Tag:  pvd coating machine         vacuum plating equipment           thin film coating machine

 

HCSH-380 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
3-5hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=864 D10×75mm=264
Insert D18×5mm=1440
Hobs D80×80mm=15
HCSH-600 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
4-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
HCD plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=1920 D10×75mm=512
Insert D18×5mm=3276
Hobs D80×80mm=40
HCSH-650 Usable plasma volume Application technology target
Ø400x H450mm CMARC 4pcs×3
Production cycle Standard coating Custom coating
3-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=4032 D10×75mm=880
Insert D18×5mm=6400
Hobs D80×80mm=64
HCSH-900 Usable plasma volume Application technology target
Ø400x H450mm CMARC 6pcs×3
Production cycle Standard coating Custom coating
5-8hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=8640 D10×75mm=2200
Insert D18×5mm=1200
Hobs D80×80mm=140

 

Type name colour coating Micro 
hardness
(HV0.05)
Max. 
Usage 
temperature 
(℃)
Friction-
(fretting) 
coefficient
Thickness
 (um)
Nitrogen
ceramics
HAL Black ALTiN 3800 900 0.6 2.5±0.5
HAL Plus Black ALTiN 3800 900 0.6 4±0.5
HAL Mini Black ALTiN 3500 900 0.6 1.5±0.5
HAL B Atropurpureus ALTiN 3600 900 0.6 2.5±0.5
HAR Silver CrN 2000 700 0.3 3±0.5
HAT Golden TiN 2400 600 0.5 3±0.5
HAS Bronze AlTiSiN 3800 1000 0.4 3±0.5
HATC Gray TICN 3500 400 0.2 2±0.5
HATC Plus Bronze TICN 3200 400 0.25 2±0.5
HART Golden CrTiN 2500 600 0.4 2.5±0.5
HRA Blue grey AlCrN 3500 1000 0.4 4±0.5
HRAT Gray AlTiCrN 3200 900 0.4 3±0.5
DLC HCC Black CrN+W-C:H 2200 300 0.2 2±0.5
HCMC Black Cr+W-C:H+DLC 1800 300 0.1 2±0.5

 

Name Low
alloy
steel
High
alloy
steel

Stainless
steel

Cast
iron
Copper Bronze Si<12%
Al alloy
Si>12%
Al alloy
Wood Plastic Drill Drill
cutting
EndMill Milling
tool
Turnin
insert
Hob Slottin
cutter
Hob
slottin
cutter
Tap
HAL Plus A- A A- A             A A   A- A A A A  
HAL Mini A- A A A                 A-            
HAL B A- A A- A             A- A- A A- A-        
HAR         A A     A A                 A-
HAT A               A A A- A- A- A- A- A- A- A- A-
HAS A-   A-               A A A A          
HATC             A A                     A-
HATC Plus             A A             A-       A
HART A A- A-   A- A-     A A A A A A- A- A- A- A-  
HRA A- A A A- A- A- A- A- A- A- A- A- A- A- A-        
HRAT A A A A- A- A- A- A- A- A- A A A A A A A A  
HCC           A A A- A A                 A
HCMC           A A A- A A                 A-
  A:Applicable of existing materials or processing environment
A-:Can be used in the  materiial and  processing environment

 

Applied Industries: precision mould industry (Stamping die, die cut, standard mold, etc.), tools industry (drill, cemented cardide, milling head, broaches, taps and gear cutters etc. Auto industry (pistons, piston rings, alloy wheels etc.) Widely appied in the engine parts, non-ferrous metal cutting tools, non-ferrous metals and stainless steel forming stamping dies, sliding seal parts, semiconductor industry molds, injection molds etc. Plastic manufacturing: extrusion molding, semiconductor industry: chip contact applications, position system components, racing car parts: valve parts, piston accessories, hydraulic parts/suspension/gearbox. Auto car industry: chassis parts,brake components, engine parts, transmission parts; engineering: wind power technology, aviation technology, medical technology etc.
Tool Hobs 1 Drill Endmills Hobs 2 Mould