Mechanical / racing coating equipment

Performing it function to Max rate

F1 racing, NASCAR racing, MotoGP racing, WRC, OSS rowing, in the motorsport, every ounce of weight is carefully designed. The use of light and modern materials are limited, while also reducing the friction loss. HC coating to meet the above requirements.

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Performing it function to Max rate

F1 racing, NASCAR racing, MotoGP racing, WRC, OSS rowing, in the motorsport, every ounce of weight is carefully designed. The use of light and modern materials are limited, while also reducing the friction loss. HC coating to meet the above requirements.

Internal friction of the internal combustion engine causes a loss of about ten percent of energy efficiency. The main friction points come from the piston assembly, valve structure and crankshaft. Because the gear needs a large amount of lubricating oil for movement, it will result in loss of efficiency.

The use of HC coating on the surface of the parts, thereby increasing the load density and reducing the demand for lubrication. Due to its coating and surface treatment, some easy-grinding vibrations(like Titanium)and wear of the materials can be used in racing field, when doing coating and surface treatment process, it can reduce the friction coefficient, increase the hardness, and keep the core properties of the substrate material.

Project

HCVAC engineers are firmly cooperated with our customers from the beginning design part, to meet each customers'specific requirement.

Not just the coating

In order to achieve the best performance, Ionbond applies with a large number of specialized research and development for the coating surface pre / post processing technology, combining with

coatings, to play the maximum advantage of the coating performance.

Tag: pvd coating machine          vacuum metalizing equipment           tools vacuum coating machine

HCSH-380 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
3-5hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=864 D10×75mm=264
Insert D18×5mm=1440
Hobs D80×80mm=15
HCSH-600 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
4-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
HCD plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=1920 D10×75mm=512
Insert D18×5mm=3276
Hobs D80×80mm=40
HCSH-650 Usable plasma volume Application technology target
Ø400x H450mm CMARC 4pcs×3
Production cycle Standard coating Custom coating
3-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=4032 D10×75mm=880
Insert D18×5mm=6400
Hobs D80×80mm=64
HCSH-900 Usable plasma volume Application technology target
Ø400x H450mm CMARC 6pcs×3
Production cycle Standard coating Custom coating
5-8hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=8640 D10×75mm=2200
Insert D18×5mm=1200
Hobs D80×80mm=140

 

Type name colour coating Micro 
hardness
(HV0.05)
Max. 
Usage 
temperature 
(℃)
Friction-
(fretting) 
coefficient
Thickness
 (um)
Nitrogen
ceramics
HAL Black ALTiN 3800 900 0.6 2.5±0.5
HAL Plus Black ALTiN 3800 900 0.6 4±0.5
HAL Mini Black ALTiN 3500 900 0.6 1.5±0.5
HAL B Atropurpureus ALTiN 3600 900 0.6 2.5±0.5
HAR Silver CrN 2000 700 0.3 3±0.5
HAT Golden TiN 2400 600 0.5 3±0.5
HAS Bronze AlTiSiN 3800 1000 0.4 3±0.5
HATC Gray TICN 3500 400 0.2 2±0.5
HATC Plus Bronze TICN 3200 400 0.25 2±0.5
HART Golden CrTiN 2500 600 0.4 2.5±0.5
HRA Blue grey AlCrN 3500 1000 0.4 4±0.5
HRAT Gray AlTiCrN 3200 900 0.4 3±0.5
DLC HCC Black CrN+W-C:H 2200 300 0.2 2±0.5
HCMC Black Cr+W-C:H+DLC 1800 300 0.1 2±0.5

 

Name Low
alloy
steel
High
alloy
steel

Stainless
steel

Cast
iron
Copper Bronze Si<12%
Al alloy
Si>12%
Al alloy
Wood Plastic Drill Drill
cutting
EndMill Milling
tool
Turnin
insert
Hob Slottin
cutter
Hob
slottin
cutter
Tap
HAL Plus A- A A- A             A A   A- A A A A  
HAL Mini A- A A A                 A-            
HAL B A- A A- A             A- A- A A- A-        
HAR         A A     A A                 A-
HAT A               A A A- A- A- A- A- A- A- A- A-
HAS A-   A-               A A A A          
HATC             A A                     A-
HATC Plus             A A             A-       A
HART A A- A-   A- A-     A A A A A A- A- A- A- A-  
HRA A- A A A- A- A- A- A- A- A- A- A- A- A- A-        
HRAT A A A A- A- A- A- A- A- A- A A A A A A A A  
HCC           A A A- A A                 A
HCMC           A A A- A A                 A-
  A:Applicable of existing materials or processing environment
A-:Can be used in the  materiial and  processing environment

 

F1 racing, NASCAR racing, MotoGP racing, WRC, OSS rowing etc.
Valve structure Piston assembly Transmission