Super Hard Coating Solutions

This series equipments is used for the super hard film. It's suitable for the mold, tools, knives industries etc, to get were-resistant and anti-corrision film, to improve its service life.

 

 

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Super hard coating solutions equipments include TOOL & DIE SUPER SUBDURAL ION PLATING MACHINE and HOLLOW CATHODE ION COATING EQUIPMENT. These 2 equipments are designed for the super hard film. It’s suitable for the mold, tools, knives industries etc. to get more wear-resistant, anti-corrosion coating film. It can improve the 3-10 times service life for knives and 5-10 times life for mold.

hard coating machine

Coating material: TiN, TiC, TiCN, TiAlN, TiAlCN, TiCrN, TiCrCN, TiAlCrN、ZrN, CrN, DLC, multi-layer super hard film.

PVD coating can provide excellent adhesion, hardness, and wear-resistance. Our single layer option includes TiN, CrN, ZrN and AlTiN. If your application requires, we can also offer multi layer coating such as TiCN.

TiN
This coating has excellent hardness and anti-adhesion performance
CrN
This coating has super hard strength and can prevent cold pressing adhesion.         
TiCN
This coating has excellent hardness. Its excellent were-resistant protection makes it as an ideal choice for the cooling lubricants abrasive load components etc.
ZrN
ZrN coating’s micro roughness can be adjusted to a limited specification. So this coating is the ideal choice for the tapping and decorative applications.
AlTiN
This coating has excellent hardness and strength, oxidative resistance and chemical inertness.

Standard PVD coating advantages:

Coating

TiN

TiCN

CrN

Structure

Single layer

Multi-layer/gradient

Single/multi-layer/gradient

Thickness

2 – 7 µm

3 – 7 µm

2 – 7 µm

Hardness

2,500 HV

3,000 HV

2,300 HV

Advantage

excellent hardness and anti-adhesion

excellent hardness and anti-adhesion

Excellent adhesion, hardness and strength, oxidative resistance and chemical inertness

 

Coating

AlTiN

ZrN

Structure

Single layer

Single layer

Thickness

1 – 7 µm

2 – 7 µm

Hardness

3,400 HV

2,600 HV

Advantage

Excellent were-resistance, oxidative resistance and anti-finger,good adhesion.

Micro roughness can be adjusted to a limited specification, ideal choice for the tapping and decorative applications.

 

Coating

AlTiN

ZrN

Structure

Single layer

Single layer

Thickness

1 – 7 µm

2 – 7 µm

Hardness

3,400 HV

2,600 HV

Advantage

Excellent were-resistance, oxidative resistance and anti-finger,good adhesion.

Micro roughness can be adjusted to a limited specification, ideal choice for the tapping and decorative applications.

  Milling cutte(TiN)                  End mill cutter (TiAlN)            Mold (TiCN)hard pvd coater

Applied industries: Precision mould industry (Stamping die, die cut, standard mold, etc.), tools industry (drill, cemented cardide, milling head, broaches, taps and gear cutters etc. Auto industry (pistons, piston rings, alloy wheels etc.)

hard coater

Turnkey Solution

Tag: pvd coating machine              pvd coating equipment                 vacuum metalizing machine

HCSH-380 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
3-5hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=864 D10×75mm=264
Insert D18×5mm=1440
Hobs D80×80mm=15
HCSH-600 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
4-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
HCD plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=1920 D10×75mm=512
Insert D18×5mm=3276
Hobs D80×80mm=40
HCSH-650 Usable plasma volume Application technology target
Ø400x H450mm CMARC 4pcs×3
Production cycle Standard coating Custom coating
3-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=4032 D10×75mm=880
Insert D18×5mm=6400
Hobs D80×80mm=64
HCSH-900 Usable plasma volume Application technology target
Ø400x H450mm CMARC 6pcs×3
Production cycle Standard coating Custom coating
5-8hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=8640 D10×75mm=2200
Insert D18×5mm=1200
Hobs D80×80mm=140

 

Type name colour coating Micro 
hardness
(HV0.05)
Max. 
Usage 
temperature 
(℃)
Friction-
(fretting) 
coefficient
Thickness
 (um)
Nitrogen
ceramics
HAL Black ALTiN 3800 900 0.6 2.5±0.5
HAL Plus Black ALTiN 3800 900 0.6 4±0.5
HAL Mini Black ALTiN 3500 900 0.6 1.5±0.5
HAL B Atropurpureus ALTiN 3600 900 0.6 2.5±0.5
HAR Silver CrN 2000 700 0.3 3±0.5
HAT Golden TiN 2400 600 0.5 3±0.5
HAS Bronze AlTiSiN 3800 1000 0.4 3±0.5
HATC Gray TICN 3500 400 0.2 2±0.5
HATC Plus Bronze TICN 3200 400 0.25 2±0.5
HART Golden CrTiN 2500 600 0.4 2.5±0.5
HRA Blue grey AlCrN 3500 1000 0.4 4±0.5
HRAT Gray AlTiCrN 3200 900 0.4 3±0.5
DLC HCC Black CrN+W-C:H 2200 300 0.2 2±0.5
HCMC Black Cr+W-C:H+DLC 1800 300 0.1 2±0.5

 

Name Low
alloy
steel
High
alloy
steel

Stainless
steel

Cast
iron
Copper Bronze Si<12%
Al alloy
Si>12%
Al alloy
Wood Plastic Drill Drill
cutting
EndMill Milling
tool
Turnin
insert
Hob Slottin
cutter
Hob
slottin
cutter
Tap
HAL Plus A- A A- A             A A   A- A A A A  
HAL Mini A- A A A                 A-            
HAL B A- A A- A             A- A- A A- A-        
HAR         A A     A A                 A-
HAT A               A A A- A- A- A- A- A- A- A- A-
HAS A-   A-               A A A A          
HATC             A A                     A-
HATC Plus             A A             A-       A
HART A A- A-   A- A-     A A A A A A- A- A- A- A-  
HRA A- A A A- A- A- A- A- A- A- A- A- A- A- A-        
HRAT A A A A- A- A- A- A- A- A- A A A A A A A A  
HCC           A A A- A A                 A
HCMC           A A A- A A                 A-
  A:Applicable of existing materials or processing environment
A-:Can be used in the  materiial and  processing environment

 

Applied Industries: Precision mould industry (Stamping die, die cut, standard mold, etc.), tools industry (drill, cemented cardide, milling head, broaches, taps and gear cutters etc. Auto industry (pistons, piston rings, alloy wheels etc.) Widely appied in the engine parts, non-ferrous metal cutting tools, non-ferrous metals and stainless steel forming stamping dies, sliding seal parts, semiconductor industry molds, injection molds etc. Plastic manufacturing: extrusion molding Injection molding Semiconductor industry: chip contact applications, position system components racing car parts: valve parts, piston accessories, hydraulic parts/suspension/gearbox. Auto car industry: chassis parts, brake components, engine parts, transmission parts; Engineering: wind power technology, aviation technology, medical technology etc.
Tool DLC coating Bearing Tool PVD